🏭 Manufacturing & Production Planning (PP)

Detailed Functional Elaboration: Bill of Materials (BOM), Material Requirements Planning (MRP), Work Orders, and Shop Floor Operations.

📌 Production Engine & MRP Execution

The Production Planning (PP) module converts sales forecasts and firm orders into optimized production schedules. It calculates exact raw material requirements using multi-level Bills of Material (BOM) and controls shop-floor work orders.

Core Production Functions

Multi-Level Bill of Materials (BOM) Management
Material Requirements Planning (MRP) Run
Capacity Requirements Planning (CRP) & Routing
Work Order (WO) Release & Shop Floor Tracking
Machine Maintenance & OEE Monitoring

ERP Inter-Module Integrations

Stores: Material Issue Slips (MIS) for raw material release to shop floor.
Quality: In-process quality sampling at designated routing stages.
Costing: Machine hours and direct labor absorption into unit product costs.

⚙️ Data Entities & Production Metrics

Primary Data Entities

BOM_Header & BOM_Item (FG Code, Sub-Components, Qty)
Work_Order (WO No, Target Qty, Start/End Date, Status)
Work_Center (Center ID, Capacity, Hourly Rate, OEE)
Production_Confirmation (WO No, Produced Qty, Scrap Qty)

Production Key Performance Indicators

Overall Equipment Effectiveness (OEE %)
Production Schedule Adherence Rate
Scrap & Material Variance Percentage
Work Order Cycle Time & WIP Turnover